case study

Client:
Industry: Commodity (Home)
Location: USA
Manufacturing process: Extrusion +Machining + Plating (Anodizing)


📦 Project Summary & Highlights

  • Material: – Aluminum Alloy 6063-T6
  • Two Parts, which are same but opposite to each other
  • Contain precise Dimension
  • 83’ Total Length

⚙️ Technologies Used

  • Precise die development
  • High-precision CNC Machining to remove material and drilling
  • Maintained tight tolerances up to ±0.25 mm in extrusion process
  • 100% in-process and final inspection
  • Heat Treatment (Tempering)
  • PPAP + CMM inspection reports along with standard QC reports

Material:

  • Special-grade Aluminum alloy

💰 Project Scale

  • Volume : Container load shipments 400+ units per SKU
  • Ongoing multi-project collaboration since 2023
  • Anual Value: $250K – $500K.

Results / Highlights

  • Achieved exceptional dimensional precision across all SKUs and maintain parallelism for whole length
  • Consistent quality maintained over large batch runs
  • Scaled delivery timelines without compromising on tolerance
  • Positioned as a long-term partner for hinge manufacturing partner
  • Achieved surface roughness as per customer specification

🖼️ Project Photos


🗣️ Customer Testimonial

“We needed a supplier who could deliver high-tolerance parts consistently at volume. The team at MicroFactory exceeded expectations in both quality and delivery timelines.” – VP of Operations

🔗 Ready to Start?

Email: sales@microfactory.tech
Website: www.microfactory.tech

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